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Q

III. Hello, when explaining the preparation process of aerogels, the term ??sol??gel method?? is often mentioned. What exactly is the sol??gel method? Could you provide a systematic explanation of this chemical concept, describe the role it plays in the preparation of aerogels, and also outline what other products can be manufactured using the sol??gel method besides aerogels?

A

1. Definition

     The Sol??Gel Process is a versatile chemical method that transforms a system from a liquid (solution or sol) into a solid network (gel) through hydrolysis and condensation reactions.
        路 Sol: A colloidal suspension of nanoparticles (1??100 nm) uniformly dispersed in a liquid.
        路 Gel: As reactions proceed, particles aggregate and interconnect, forming a three-dimensional network that traps liquid inside the pores.

In essence, it is a liquid ?? colloid ?? solid porous network transformation.


2. Role in Aerogel Preparation

    Aerogel preparation involves three main stages:
        锛?1锛?Sol formation: Precursors such as metal alkoxides (e.g., TEOS) undergo hydrolysis and condensation to form a nanoparticle-containing sol.
        锛?2锛?Gelation: The sol gradually evolves into a three-dimensional gel network, with liquid still occupying the pores.
        锛?3锛?Drying: The liquid in the pores is removed by supercritical drying or ambient pressure drying, preserving the fragile gel network and yielding a highly porous solid ?? the aerogel.

    In aerogel synthesis, the sol??gel process is the foundation that builds the nanoporous skeleton, directly influencing pore size, surface area, and performance.


3. Other Applications
    Beyond aerogels, the sol??gel process is widely applied in advanced materials:

        路 Optical & electronic materials: optical coatings, antireflective films, waveguides, semiconductor oxides.
        路 Ceramics: high-purity, ultrafine ceramic powders and ceramic coatings.
        路 Catalysts & adsorbents: porous oxides with large surface area for catalysis and pollutant removal.
        路 Biomedical materials: drug delivery systems, bioactive glasses.
        路 Protective coatings: high-temperature coatings, thermal barrier layers, and fire-retardant coatings.

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Q

II. What role does aerogel play in EV battery safety protection, and how does it work?

A
Functions
    1. Thermal Insulation ?? Blocks heat transfer during thermal runaway, preventing cascade failure.
    2. Fire Resistance ?? Inorganic and non-combustible, forms a stable skeleton barrier against flames.
    3. Lightweight ?? Much lighter than mica or ceramic fiber, minimizing pack weight.
    4. Design Flexibility ?? Available as blankets, pads, coatings, or composites, adaptable to multiple pack locations.
    5. Operational Stability ?? Buffers daily thermal stress, keeping cells in the safe range and extending cycle life.
    6. Full Lifecycle Protection ?? Under compression, aerogels exhibit lower thermal conductivity and good resilience, ensuring long-term protection even in the late stages of battery life.

Working Principles
    1. Nanoporous Thermal InsulationPorosity up to 80??99%, pore sizes (2??50 nm) smaller than the mean free path of air molecules.
        路 Strongly suppresses:
        o Gas conduction
        o Solid conduction
        路 Convection
    Result: Thermal conductivity (0.013??0.020 W/m路K) lower than still air.
    2. Delay of Thermal Runaway Propagation
        o Aerogel pads localize heat within the failed cell.
        o Delays propagation for several minutes, allowing BMS and safety systems to respond.
    3. Inorganic Fire-Resistant Barrier
        o Silica aerogels do not burn; at high temperature, they form a stable silica skeleton.
        o Acts as a "firewall", blocking flame and heat spread.
    4. Compression-Enhanced Insulation
        o Unlike conventional materials, aerogels become even better insulators under compression.
        o Maintains or improves insulation despite cell swelling or long-term mechanical stress.

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Q

I. What is aerogel锛?

A

    Silica aerogel is an ultralight inorganic material with a nanoporous network structure, featuring up to 99% porosity and thermal conductivity as low as 0.016 W/(m路K). With its unique thermal, acoustic, optical, and mechanical properties, it offers broad application potential across multiple industries.

    IBIH owns proprietary Ethanol Supercritical Drying Technology for aerogel production. Our products deliver high transparency, ultralow thermal conductivity, and exceptional thermal stability, enabling advanced solutions for building energy efficiency, industrial insulation, and next-generation applications.


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